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AIChE CCPSC Exam Syllabus Topics:

AIChE CCPS Process Safety Professional Certification Sample Questions:

1.
A chemical processor has a chlorine unloading facility shown in the sketch. The area has an ambient chlorine detector with audible alarm and a chemical operator is continually in attendance during the unloading operation. In the event of a leak, the action plan is to spray water on the leak and the contained spill to effect some dilution. Identify and discuss any negative consequences that might result from implementing this plan.

A) Water spray may increase hazard by forming toxic/corrosive byproducts, spreading contamination, and increasing exposure risk
B) Water spray always neutralizes chlorine safely with no risks
C) There are no significant consequences if an operator is present
D) The plan eliminates the need for detection systems

2. A combined pressure/vacuum inerting procedure is being used to reduce oxygen in a vessel prior to introducing a flammable gas. Which of the following statements is correct?

A) Less inert is used if the vacuum is applied first.
B) Less inert is used if the pressure is applied first.
C) The same amount of inert is required using either approach.

3. A 3000 gallon, stainless steel, insulated vessel rated for 30 psig is equipped with a rupture disc set for 30 psig for emergency relief. Assuming each of the following scenarios has been deemed possible, which would require the smallest sized relief?

A) A pool fire from the leak of a common solvent beneath the vessel
B) An internal ignition of the vessel's vapor space, the vessel containing a solvent
C) A runaway reaction of the vessel's contents, in solvent service, where testing has determined a temperature rise rate of 500°C/min at disc relief setting

4. A worker appears to be improvising instead of following procedures. A review indicates that the procedures provide the correct instructions. The worker says "I don't understand the procedure, can you explain?" You explain the procedure, and then this worker performs consistently well. Then you give the worker a new procedure to follow and this worker begins to improvise on the new procedure. After a verbal explanation the performance improves. What is the most likely explanation for this situation?

A) Worker did not study new procedures before using them
B) Worker does not understand what can go wrong if procedures are not followed
C) Worker may have a reading disability

5. The accumulation for a relief device is:

A) The pressure increase over the MAWP expressed as a percentage of the MAWP
B) The pressure increase over the set pressure expressed as a percentage of the MAWP
C) The pressure increase over the set pressure expressed as a percentage of the set pressure
D) The pressure increase over the MAWP expressed as a percentage of the set pressure

Solutions: